docs: add ESP32 and iOS agent architecture reference
- reference/esp32-agent/: DESIGN, HARDWARE, API_COMPAT, ARCHITECTURE, README - reference/ios-agent/: DESIGN, API_COMPAT, UI_DESIGN, ARCHITECTURE, README - Both mirror Android agent architecture, UI design, and heartbeat flow - Architecture-only (no code) — avoids submodule conflicts Ultraworked with [Sisyphus](https://github.com/code-yeongyu/oh-my-openagent) Co-authored-by: Sisyphus <clio-agent@sisyphuslabs.ai>
This commit is contained in:
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# ESP32 Agent — Architecture Reference
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**Status**: ARCHITECTURE ONLY (no code)
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**Location**: `reference/esp32-agent/` (NOT a submodule)
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## Overview
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This directory contains the architecture design and documentation for the ESP32-based WireGuard agent. It is **NOT a git submodule** — it is an architecture reference for future implementation.
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## Why `reference/` not `apps/`?
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If ESP32 agent is implemented as a submodule in the future, it will be added to `apps/device-agent-embedded/`. This `reference/` directory stores the architecture docs separately to avoid conflicts.
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## Purpose
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- Document the ESP32 agent architecture
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- Define the API contract (shared with server-core)
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- Hardware reference for LW840X module
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- Track implementation status and TODOs
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## When to Implement
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When ready to build the ESP32 agent:
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1. Create a new repo: `nexus-agent-embedded`
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2. Add as submodule: `apps/device-agent-embedded/`
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3. Use ESP-IDF v5.2+ toolchain
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4. Follow the architecture in `docs/DESIGN.md`
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## Files
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| File | Description |
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|------|-------------|
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| `docs/DESIGN.md` | Technical design document (full architecture) |
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| `docs/HARDWARE.md` | ESP32/LW840X hardware reference |
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| `docs/API_COMPAT.md` | Server API contract (shared protocol) |
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| `docs/ARCHITECTURE.md` | Module architecture + implementation status |
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## Architecture Summary
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```
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┌─────────────────────────────────────────────────────────┐
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│ ESP32 (FreeRTOS) │
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├─────────────────────────────────────────────────────────┤
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│ Application Layer │
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│ ┌──────────┐ ┌──────────┐ ┌──────────┐ ┌──────────┐ │
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│ │ provision│ │ heartbeat│ │ tunnel │ │ config │ │
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│ └────┬─────┘ └────┬─────┘ └────┬─────┘ └────┬─────┘ │
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│ │ │ │ │ │
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│ ┌────┴─────────────┴────────────┴─────────────┴────┐ │
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│ │ crypto.c │ │
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│ │ AES-256-GCM decrypt (mbedtls) │ │
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│ └──────────────────────────────────────────────────┘ │
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├─────────────────────────────────────────────────────────┤
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│ Network Stack (lwIP) │
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│ ┌──────────────────────────────────────────────────┐ │
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│ │ WireGuard (lwIP socket API) │ │
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│ └──────────────────────────────────────────────────┘ │
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├─────────────────────────────────────────────────────────┤
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│ Hardware Layer │
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│ ┌──────────┐ ┌──────────┐ ┌──────────┐ ┌──────────┐ │
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│ │ WiFi │ │ NVS │ │ UART │ │ GPIO │ │
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│ └──────────┘ └──────────┘ └──────────┘ └──────────┘ │
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└─────────────────────────────────────────────────────────┘
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```
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## Implementation Status
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| Module | Status | Notes |
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|--------|--------|-------|
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| `tunnel.c` | ❌ STUB | Needs `wireguard-esp32` component integration |
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| `heartbeat.c` | ✅ Real | HTTP loop working, config sync TODO |
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| `provision.c` | ✅ Real | HTTP provisioning working |
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| `crypto.c` | ✅ Real | mbedtls AES-256-GCM |
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| `config.c` | ✅ Real | NVS storage |
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| `wifi.c` | ✅ Real | WiFi STA management |
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## Dependencies
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- **ESP-IDF**: v5.2+
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- **mbedtls**: AES-256-GCM, SHA-256 (built-in)
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- **lwIP**: TCP/IP stack (built-in)
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- **FreeRTOS**: RTOS (built-in)
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- **wireguard-esp32**: WireGuard tunnel library (NOT YET INTEGRATED)
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## API Contract (Shared with Server)
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```
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POST /api/v1/provision → { token, hwid } → { encrypted_config }
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POST /api/v1/heartbeat → { device_id, tunnel_up, last_handshake } → { config sync }
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```
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See `docs/API_COMPAT.md` for full specification.
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## Related
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- [Server Core API](../../server-core/docs/)
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- [Device Agent (Go)](../../apps/device-agent/)
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- [Android Agent](../../apps/android-agent/)
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## License
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Proprietary - NexusGuard
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# API Compatibility Reference
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**Version**: 1.0.0
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**Date**: 2026-06-26
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This document defines the HTTP API contract between NexusGuard Server Core and Embedded Agent (ESP32).
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## Overview
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The embedded agent communicates with the server via two HTTP endpoints:
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1. **Provisioning**: `POST /api/v1/provision` — Initial key exchange
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2. **Heartbeat**: `POST /api/v1/heartbeat` — Periodic status + config sync
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## 1. Provisioning
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### Request
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```
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POST /api/v1/provision
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Content-Type: application/json
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```
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```json
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{
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"token": "string (required)",
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"hwid": "string (required)"
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}
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```
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| Field | Type | Required | Description |
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|-------|------|----------|-------------|
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| `token` | string | Yes | Registration token (single-use) |
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| `hwid` | string | Yes | Hardware ID (ESP32 MAC or serial) |
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### Response (Success)
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```
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HTTP/1.1 200 OK
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Content-Type: application/json
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```
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```json
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{
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"encrypted_config": "base64-encoded-bytes"
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}
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```
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| Field | Type | Description |
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|-------|------|-------------|
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| `encrypted_config` | string | AES-256-GCM encrypted ConfigPayload |
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### Response (Error)
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```json
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{
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"error": "string"
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}
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```
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| Status | Error | Description |
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|--------|-------|-------------|
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| 400 | `"invalid token format"` | Token is not valid UUID |
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| 400 | `"token already used"` | Token was already consumed |
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| 400 | `"invalid hardware id"` | HWID is empty or invalid |
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| 403 | `"token expired"` | Token has expired (24h TTL) |
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| 500 | `"provisioning failed"` | Server internal error |
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### Decrypted ConfigPayload
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After decrypting `encrypted_config`, the agent receives:
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```json
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{
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"device_id": "string (UUID)",
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"private_key": "string (hex, 64 chars)",
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"preshared_key": "string (hex, 64 chars)",
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"internal_ip": "string (e.g. 10.172.21.2)",
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"server_pub": "string (hex, 64 chars)",
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"endpoint": "string (e.g. italy-twenty.gl.at.ply.gg:59750)",
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"dns": "string (e.g. 1.1.1.1)",
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"allowed_ips": "string (e.g. 0.0.0.0/0)",
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"server_wg_ip": "string (e.g. 10.172.21.1)"
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}
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```
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| Field | Type | Description |
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|-------|------|-------------|
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| `device_id` | string | Device UUID (use in heartbeat) |
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| `private_key` | string | WireGuard private key (hex) |
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| `preshared_key` | string | Pre-shared key (hex) |
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| `internal_ip` | string | Device IP address |
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| `server_pub` | string | Server WireGuard public key (hex) |
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| `endpoint` | string | Server WireGuard endpoint |
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| `dns` | string | DNS server IP |
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| `allowed_ips` | string | Allowed IPs (e.g. "0.0.0.0/0" for full tunnel) |
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| `server_wg_ip` | string | Server WireGuard IP |
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## 2. Heartbeat
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### Request
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```
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POST /api/v1/heartbeat
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Content-Type: application/json
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```
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```json
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{
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"device_id": "string (required)",
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"status": "string (optional)",
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"state": "string (optional)",
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"tunnel_up": "boolean (optional)",
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"last_handshake": "string (optional, ISO 8601)"
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}
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```
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| Field | Type | Required | Description |
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|-------|------|----------|-------------|
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| `device_id` | string | Yes | Device UUID |
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| `status` | string | No | "connected", "recovering", "stopped" |
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| `state` | string | No | Free-form state description |
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| `tunnel_up` | boolean | No | WireGuard tunnel status |
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| `last_handshake` | string | No | ISO 8601 timestamp of last handshake |
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### Response (Success)
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```
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HTTP/1.1 200 OK
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Content-Type: application/json
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```
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```json
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{
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"device_id": "string",
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"status": "ok",
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"internal_ip": "string",
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"private_key": "string (hex)",
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"preshared_key": "string (hex)",
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"server_pub": "string (hex)",
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"endpoint": "string",
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"server_wg_ip": "string",
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"dns": "string",
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"allowed_ips": "string",
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"forwards_hash": "string"
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}
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```
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| Field | Type | Description |
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|-------|------|-------------|
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| `device_id` | string | Device UUID |
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| `status` | string | "ok" or error |
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| `internal_ip` | string | Device IP (may change) |
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| `private_key` | string | WireGuard private key (may rotate) |
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| `preshared_key` | string | Pre-shared key (may rotate) |
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| `server_pub` | string | Server public key |
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| `endpoint` | string | Server endpoint |
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| `server_wg_ip` | string | Server WireGuard IP |
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| `dns` | string | DNS server |
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| `allowed_ips` | string | Allowed IPs |
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| `forwards_hash` | string | Hash of port forwards (for change detection) |
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### Response (Error)
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```json
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{
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"error": "string"
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}
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```
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| Status | Error | Description |
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|--------|-------|-------------|
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| 400 | `"invalid device id"` | Device ID is not valid UUID |
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| 403 | `"device is suspended"` | Device is suspended by admin |
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| 500 | `"heartbeat failed"` | Server internal error |
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## 3. Crypto Protocol
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### Key Derivation
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```
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key = SHA256(hwid + salt)
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```
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- `hwid`: Hardware ID (ESP32 MAC or serial)
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- `salt`: Server's `SERVER_SALT` environment variable
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- Output: 32-byte AES key
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### Encryption (Server Side)
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```
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plaintext = ConfigPayload JSON
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nonce = random 12 bytes
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ciphertext = AES-256-GCM-Encrypt(key, nonce, plaintext)
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encrypted_config = nonce + ciphertext
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```
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### Decryption (Agent Side)
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```
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encrypted_config = response.encrypted_config (base64 decoded)
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nonce = encrypted_config[0:12]
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ciphertext = encrypted_config[12:]
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plaintext = AES-256-GCM-Decrypt(key, nonce, ciphertext)
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ConfigPayload = JSON.parse(plaintext)
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```
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### Implementation Notes
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- Use `mbedtls_sha256()` for key derivation
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- Use `mbedtls_gcm_*()` for AES-256-GCM
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- Nonce size: 12 bytes (fixed for GCM)
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- Tag size: 16 bytes (default for GCM)
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## 4. Config Change Detection
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### Heartbeat Hash Comparison
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The server returns `forwards_hash` in heartbeat response. Agent should:
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1. Store last received `forwards_hash` in NVS
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2. Compare with current hash
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3. If different, trigger config reload
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```c
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// Pseudo-code
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char last_hash[64];
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nvs_get_str(nvs_handle, "config_hash", last_hash, sizeof(last_hash));
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if (strcmp(last_hash, response.forwards_hash) != 0) {
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// Config changed, rebuild tunnel
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tunnel_rebuild(&config);
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nvs_set_str(nvs_handle, "config_hash", response.forwards_hash);
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}
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```
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## 5. Versioning
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### Current Version
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- API Version: v1 (implicit, no version in URL)
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- Agent Version: 1.0.0
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### Compatibility Policy
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- **Breaking Changes**: Major version bump (v2)
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- **New Fields**: Added without version bump (agent ignores unknown fields)
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- **Deprecation**: 6-month notice before removal
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### Agent Behavior
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- Agent ignores unknown fields in server response
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- Agent sends only required fields in request
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- Agent handles missing optional fields gracefully
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## 6. Examples
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### Provisioning Flow
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```c
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// 1. Get hardware ID
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char hwid[32];
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get_hardware_id(hwid, sizeof(hwid));
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// 2. Send provisioning request
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char *response = http_post(server_url, "/api/v1/provision",
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"{\"token\":\"%s\",\"hwid\":\"%s\"}", token, hwid);
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// 3. Parse encrypted config
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cJSON *json = cJSON_Parse(response);
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char *encrypted = cJSON_GetObjectItem(json, "encrypted_config")->valuestring;
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// 4. Decrypt config
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wg_config_t config;
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decrypt_config(encrypted, strlen(encrypted), hwid, salt, &config);
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// 5. Store in NVS
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config_save(&config);
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// 6. Apply to WireGuard
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tunnel_init(&config);
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```
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### Heartbeat Flow
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```c
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// 1. Get tunnel status
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bool tunnel_up = tunnel_is_up();
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int64_t last_hs = tunnel_get_last_handshake();
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// 2. Send heartbeat
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char *response = http_post(server_url, "/api/v1/heartbeat",
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"{\"device_id\":\"%s\",\"tunnel_up\":%s,\"last_handshake\":\"%s\"}",
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config.device_id, tunnel_up ? "true" : "false",
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format_timestamp(last_hs));
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// 3. Check for config changes
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cJSON *json = cJSON_Parse(response);
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const char *new_hash = cJSON_GetObjectItem(json, "forwards_hash")->valuestring;
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if (strcmp(config.config_hash, new_hash) != 0) {
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// Config changed, reload
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load_config_from_response(json, &config);
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tunnel_rebuild(&config);
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config_save(&config);
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||||
}
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||||
```
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||||
## 7. Error Handling
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||||
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||||
### HTTP Retries
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||||
|
||||
```c
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||||
#define MAX_RETRIES 3
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||||
#define RETRY_DELAY_MS 1000
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||||
|
||||
for (int i = 0; i < MAX_RETRIES; i++) {
|
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esp_err_t err = http_post(...);
|
||||
if (err == ESP_OK) break;
|
||||
vTaskDelay(RETRY_DELAY_MS * (i + 1) / portTICK_PERIOD_MS);
|
||||
}
|
||||
```
|
||||
|
||||
### Timeout Settings
|
||||
|
||||
- Connect timeout: 10 seconds
|
||||
- Read timeout: 30 seconds
|
||||
- Write timeout: 10 seconds
|
||||
|
||||
## 8. Security Notes
|
||||
|
||||
- All communication over HTTPS (TLS 1.2+)
|
||||
- Registration token is single-use (consumed on first provisioning)
|
||||
- Device can re-provision by obtaining new token
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||||
- Keys never logged or transmitted in plaintext
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||||
@@ -0,0 +1,387 @@
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||||
# ESP32 Agent — Module Architecture
|
||||
|
||||
**Status**: ARCHITECTURE ONLY
|
||||
**Last Updated**: 2026-07-06
|
||||
|
||||
## Overview
|
||||
|
||||
This document defines the module architecture for the ESP32-based WireGuard agent. The agent runs on FreeRTOS + ESP-IDF and connects to NexusGuard Server Core via HTTP.
|
||||
|
||||
## Task Architecture
|
||||
|
||||
```
|
||||
FreeRTOS Tasks
|
||||
├── main_task # Initialization, event loop
|
||||
├── wifi_task # WiFi STA management (priority: 5)
|
||||
├── http_task # HTTP client (provisioning, heartbeat) (priority: 4)
|
||||
├── wg_task # WireGuard tunnel management (priority: 3)
|
||||
└── led_task # Status LED indication (priority: 1)
|
||||
```
|
||||
|
||||
## State Machine
|
||||
|
||||
```
|
||||
┌─────────────┐
|
||||
│ BOOT │
|
||||
└──────┬──────┘
|
||||
│
|
||||
▼
|
||||
┌─────────────┐
|
||||
│ WIFI_INIT │ ◄──────────────────────────────┐
|
||||
└──────┬──────┘ │
|
||||
│ connected │
|
||||
▼ │
|
||||
┌─────────────┐ fail ┌─────────────┐│
|
||||
│ PROVISION │───────────────►│ WIFI_RETRY ││
|
||||
└──────┬──────┘ └──────┬──────┘│
|
||||
│ success │ │
|
||||
▼ └───────┘
|
||||
┌─────────────┐
|
||||
│ TUNNEL_UP │
|
||||
└──────┬──────┘
|
||||
│
|
||||
▼
|
||||
┌─────────────┐
|
||||
│ HEARTBEAT │ ◄─── 30s interval
|
||||
└──────┬──────┘
|
||||
│ config_changed
|
||||
▼
|
||||
┌─────────────┐
|
||||
│ TUNNEL_REBUILD │
|
||||
└──────┬──────┘
|
||||
│
|
||||
└──► HEARTBEAT
|
||||
```
|
||||
|
||||
## Module Design
|
||||
|
||||
### 1. main.c
|
||||
|
||||
**Responsibilities**:
|
||||
- Hardware initialization (NVS, WiFi, GPIO)
|
||||
- Task creation and event loop
|
||||
- Signal handling (Ctrl+C graceful shutdown)
|
||||
|
||||
**Key Functions**:
|
||||
```c
|
||||
void app_main(void); // Entry point
|
||||
void shutdown_handler(void); // Graceful shutdown
|
||||
```
|
||||
|
||||
### 2. provision.c
|
||||
|
||||
**Responsibilities**:
|
||||
- HTTP POST to `/api/v1/provision`
|
||||
- Parse encrypted config response
|
||||
- Decrypt config via crypto.c
|
||||
- Store config in NVS
|
||||
|
||||
**Key Functions**:
|
||||
```c
|
||||
esp_err_t provision_device(const char *server_url, const char *token,
|
||||
const char *hwid, wg_config_t *config);
|
||||
esp_err_t decrypt_config(const uint8_t *encrypted, size_t len,
|
||||
const char *hwid, const char *salt,
|
||||
wg_config_t *config);
|
||||
```
|
||||
|
||||
**HTTP Request**:
|
||||
```json
|
||||
POST /api/v1/provision
|
||||
Content-Type: application/json
|
||||
|
||||
{
|
||||
"token": "registration-token",
|
||||
"hwid": "esp32-hardware-id"
|
||||
}
|
||||
```
|
||||
|
||||
**HTTP Response**:
|
||||
```json
|
||||
{
|
||||
"encrypted_config": "base64-encoded-bytes"
|
||||
}
|
||||
```
|
||||
|
||||
### 3. heartbeat.c
|
||||
|
||||
**Responsibilities**:
|
||||
- HTTP POST to `/api/v1/heartbeat` every 30s
|
||||
- Send device status + tunnel state
|
||||
- Receive config sync (detect changes)
|
||||
- Trigger tunnel rebuild if config changed
|
||||
|
||||
**Key Functions**:
|
||||
```c
|
||||
esp_err_t heartbeat_send(const wg_config_t *config,
|
||||
const char *status, bool tunnel_up,
|
||||
int64_t last_handshake);
|
||||
bool heartbeat_config_changed(const char *old_hash, const char *new_hash);
|
||||
```
|
||||
|
||||
**HTTP Request**:
|
||||
```json
|
||||
POST /api/v1/heartbeat
|
||||
Content-Type: application/json
|
||||
|
||||
{
|
||||
"device_id": "uuid",
|
||||
"status": "connected",
|
||||
"tunnel_up": true,
|
||||
"last_handshake": "2026-06-26T09:00:00Z"
|
||||
}
|
||||
```
|
||||
|
||||
**HTTP Response**:
|
||||
```json
|
||||
{
|
||||
"device_id": "uuid",
|
||||
"status": "ok",
|
||||
"internal_ip": "10.172.21.2",
|
||||
"private_key": "hex",
|
||||
"preshared_key": "hex",
|
||||
"server_pub": "hex",
|
||||
"endpoint": "italy-twenty.gl.at.ply.gg:59750",
|
||||
"dns": "1.1.1.1",
|
||||
"allowed_ips": "0.0.0.0/0",
|
||||
"server_wg_ip": "10.172.21.1",
|
||||
"forwards_hash": "hash-string"
|
||||
}
|
||||
```
|
||||
|
||||
### 4. tunnel.c
|
||||
|
||||
**Responsibilities**:
|
||||
- Initialize WireGuard tunnel via lwIP
|
||||
- Apply config (keys, endpoint, allowed IPs)
|
||||
- Monitor tunnel state (handshake time)
|
||||
- Rebuild tunnel on config change
|
||||
|
||||
**Key Functions**:
|
||||
```c
|
||||
esp_err_t tunnel_init(const wg_config_t *config);
|
||||
esp_err_t tunnel_apply_config(const wg_config_t *config);
|
||||
esp_err_t tunnel_rebuild(const wg_config_t *config);
|
||||
int64_t tunnel_get_last_handshake(void);
|
||||
bool tunnel_is_up(void);
|
||||
```
|
||||
|
||||
**WireGuard Config Application**:
|
||||
```c
|
||||
// Pseudo-code
|
||||
wg_device wg = {
|
||||
.private_key = config->private_key,
|
||||
.listen_port = 0, // ephemeral
|
||||
};
|
||||
wg_peer peer = {
|
||||
.public_key = config->server_pub,
|
||||
.preshared_key = config->preshared_key,
|
||||
.endpoint = config->endpoint,
|
||||
.allowed_ips = config->allowed_ips,
|
||||
};
|
||||
wg_set_device(&wg);
|
||||
wg_add_peer(&wg, &peer);
|
||||
wg_set_peer_allowed_ips(&wg, &peer, config->allowed_ips);
|
||||
```
|
||||
|
||||
### 5. crypto.c
|
||||
|
||||
**Responsibilities**:
|
||||
- Key derivation: SHA256(hwid + salt)
|
||||
- AES-256-GCM decryption
|
||||
- Secure memory handling
|
||||
|
||||
**Key Functions**:
|
||||
```c
|
||||
esp_err_t crypto_derive_key(const char *hwid, const char *salt,
|
||||
uint8_t key[32]);
|
||||
esp_err_t crypto_decrypt(const uint8_t *ciphertext, size_t len,
|
||||
const uint8_t key[32], uint8_t **plaintext,
|
||||
size_t *plaintext_len);
|
||||
```
|
||||
|
||||
**Algorithm**:
|
||||
```
|
||||
Key Derivation:
|
||||
key = SHA256(hwid + salt) // 32 bytes
|
||||
|
||||
Decryption:
|
||||
nonce = ciphertext[0:12] // first 12 bytes
|
||||
encrypted = ciphertext[12:] // rest
|
||||
plaintext = AES-256-GCM-Decrypt(key, nonce, encrypted)
|
||||
```
|
||||
|
||||
### 6. config.c
|
||||
|
||||
**Responsibilities**:
|
||||
- NVS read/write for config fields
|
||||
- Config validation
|
||||
- Config versioning
|
||||
|
||||
**Key Functions**:
|
||||
```c
|
||||
esp_err_t config_save(const wg_config_t *config);
|
||||
esp_err_t config_load(wg_config_t *config);
|
||||
esp_err_t config_clear(void);
|
||||
bool config_is_valid(const wg_config_t *config);
|
||||
```
|
||||
|
||||
**NVS Keys**:
|
||||
| Key | Max Size | Description |
|
||||
|-----|----------|-------------|
|
||||
| `device_id` | 37 | UUID string |
|
||||
| `private_key` | 64 | WG private key hex |
|
||||
| `preshared_key` | 64 | PSK hex |
|
||||
| `internal_ip` | 18 | IP address |
|
||||
| `server_pub` | 64 | Server public key hex |
|
||||
| `endpoint` | 128 | Server endpoint |
|
||||
| `dns` | 64 | DNS server |
|
||||
| `allowed_ips` | 128 | Allowed IPs |
|
||||
| `config_hash` | 64 | Last config hash |
|
||||
|
||||
### 7. wifi.c
|
||||
|
||||
**Responsibilities**:
|
||||
- WiFi STA initialization
|
||||
- Connection management
|
||||
- Reconnection handling
|
||||
|
||||
**Key Functions**:
|
||||
```c
|
||||
esp_err_t wifi_init_sta(const char *ssid, const char *password);
|
||||
esp_err_t wifi_connect(void);
|
||||
esp_err_t wifi_disconnect(void);
|
||||
bool wifi_is_connected(void);
|
||||
```
|
||||
|
||||
## Data Structures
|
||||
|
||||
### wg_config_t
|
||||
|
||||
```c
|
||||
typedef struct {
|
||||
char device_id[37]; // UUID
|
||||
char private_key[64]; // WG private key hex
|
||||
char preshared_key[64]; // PSK hex
|
||||
char internal_ip[18]; // e.g. "10.172.21.2"
|
||||
char server_pub[64]; // Server WG public key hex
|
||||
char endpoint[128]; // e.g. "italy-twenty.gl.at.ply.gg:59750"
|
||||
char dns[64]; // DNS server
|
||||
char allowed_ips[128]; // e.g. "0.0.0.0/0"
|
||||
char server_wg_ip[18]; // e.g. "10.172.21.1"
|
||||
char config_hash[64]; // Last config hash
|
||||
} wg_config_t;
|
||||
```
|
||||
|
||||
### device_state_t
|
||||
|
||||
```c
|
||||
typedef enum {
|
||||
STATE_BOOT,
|
||||
STATE_WIFI_INIT,
|
||||
STATE_WIFI_CONNECTED,
|
||||
STATE_PROVISIONING,
|
||||
STATE_PROVISIONED,
|
||||
STATE_TUNNEL_UP,
|
||||
STATE_TUNNEL_DOWN,
|
||||
STATE_HEARTBEAT,
|
||||
STATE_ERROR
|
||||
} device_state_t;
|
||||
```
|
||||
|
||||
## Error Handling
|
||||
|
||||
### Error Codes
|
||||
|
||||
```c
|
||||
typedef enum {
|
||||
ERR_OK = 0,
|
||||
ERR_WIFI_CONNECT = -1,
|
||||
ERR_HTTP_PROVISION = -2,
|
||||
ERR_HTTP_HEARTBEAT = -3,
|
||||
ERR_CRYPTO_DECRYPT = -4,
|
||||
ERR_CONFIG_INVALID = -5,
|
||||
ERR_TUNNEL_INIT = -6,
|
||||
ERR_TUNNEL_APPLY = -7,
|
||||
ERR_NVS_READ = -8,
|
||||
ERR_NVS_WRITE = -9,
|
||||
} agent_error_t;
|
||||
```
|
||||
|
||||
### Recovery Strategy
|
||||
|
||||
| Error | Recovery |
|
||||
|-------|----------|
|
||||
| WiFi connect fail | Retry 3x, then reboot |
|
||||
| HTTP provision fail | Retry 3x, then reboot |
|
||||
| HTTP heartbeat fail | Log only, continue |
|
||||
| Crypto decrypt fail | Clear config, re-provision |
|
||||
| Tunnel init fail | Retry 3x, then reboot |
|
||||
| NVS read fail | Use defaults, re-provision |
|
||||
|
||||
## Implementation Status
|
||||
|
||||
### ✅ Implemented (Real Code)
|
||||
|
||||
| Module | File | Status |
|
||||
|--------|------|--------|
|
||||
| Provisioning | `provision.c` | HTTP POST working |
|
||||
| Heartbeat | `heartbeat.c` | HTTP loop working |
|
||||
| Crypto | `crypto.c` | mbedtls AES-256-GCM |
|
||||
| Config | `config.c` | NVS read/write |
|
||||
| WiFi | `wifi.c` | STA connection |
|
||||
|
||||
### ❌ STUB (Needs Implementation)
|
||||
|
||||
| Module | File | What's Missing |
|
||||
|--------|------|----------------|
|
||||
| Tunnel | `tunnel.c` | `wireguard-esp32` component integration |
|
||||
| Heartbeat | `heartbeat.c` | Config sync parsing from response |
|
||||
|
||||
### TODO: tunnel.c Integration
|
||||
|
||||
When integrating `wireguard-esp32` component:
|
||||
|
||||
```c
|
||||
// 1. Parse private_key hex to binary
|
||||
// 2. Parse server_pub hex to binary
|
||||
// 3. Parse preshared_key hex to binary
|
||||
// 4. Create WireGuard device with private_key
|
||||
// 5. Add peer with server_pub, preshared_key, endpoint
|
||||
// 6. Set peer allowed_ips
|
||||
// 7. Start WireGuard tunnel
|
||||
```
|
||||
|
||||
### TODO: heartbeat.c Config Sync
|
||||
|
||||
When parsing heartbeat response:
|
||||
|
||||
```c
|
||||
// 1. Parse response JSON
|
||||
// 2. Extract config_hash
|
||||
// 3. Compare with stored config_hash
|
||||
// 4. If different → parse new config fields
|
||||
// 5. Save to NVS
|
||||
// 6. Call tunnel_rebuild()
|
||||
```
|
||||
|
||||
## Future Enhancements
|
||||
|
||||
### Phase 2
|
||||
- OTA firmware updates
|
||||
- Custom CA certificate support
|
||||
- Power optimization (deep sleep)
|
||||
- Multiple server support
|
||||
|
||||
### Phase 3
|
||||
- Zephyr RTOS port
|
||||
- ESP32-S2 support
|
||||
- Ethernet (SPI) support
|
||||
- Bluetooth provisioning
|
||||
|
||||
## References
|
||||
|
||||
- [ESP-IDF Documentation](https://docs.espressif.com/projects/esp-idf/)
|
||||
- [WireGuard Protocol](https://www.wireguard.com/protocol/)
|
||||
- [lwIP Documentation](https://www.nongnu.org/lwip/)
|
||||
- [mbedtls Documentation](https://mbed-tls.readthedocs.io/)
|
||||
@@ -0,0 +1,582 @@
|
||||
# Technical Design Document
|
||||
|
||||
**Version**: 1.0.0
|
||||
**Date**: 2026-06-26
|
||||
**Status**: Draft
|
||||
|
||||
## 1. Executive Summary
|
||||
|
||||
NexusGuard Embedded Agent is an ESP32-based WireGuard client designed for IoT and edge devices. It provides zero-trust VPN tunneling with auto-provisioning and heartbeat monitoring, connecting to the existing NexusGuard Server Core infrastructure.
|
||||
|
||||
## 2. Goals & Non-Goals
|
||||
|
||||
### Goals
|
||||
- ESP32-based WireGuard tunnel (LW840X compatible)
|
||||
- Auto-provisioning via HTTP (same API as Go agent)
|
||||
- Heartbeat monitoring with config sync
|
||||
- NVS-based config persistence (encrypted)
|
||||
- FreeRTOS task-based architecture
|
||||
- Low power consumption (WiFi sleep modes)
|
||||
- **Independent build** — no dependency on main NexusGuard repo
|
||||
- **Server discovery** — configurable server URL + registration token
|
||||
|
||||
### Non-Goals
|
||||
- Port forwarding (userspace agent only)
|
||||
- gRPC support (too heavy for ESP32)
|
||||
- Zephyr RTOS support (ESP-IDF uses FreeRTOS)
|
||||
- Multi-peer support (single tunnel only)
|
||||
- Kernel WireGuard (lwIP userspace only)
|
||||
|
||||
## 3. Architecture
|
||||
|
||||
### 3.1 System Architecture
|
||||
|
||||
```
|
||||
┌─────────────────────────────────────────────────────────┐
|
||||
│ ESP32 (FreeRTOS) │
|
||||
├─────────────────────────────────────────────────────────┤
|
||||
│ Application Layer │
|
||||
│ ┌──────────┐ ┌──────────┐ ┌──────────┐ ┌──────────┐ │
|
||||
│ │ provision│ │ heartbeat│ │ tunnel │ │ config │ │
|
||||
│ └────┬─────┘ └────┬─────┘ └────┬─────┘ └────┬─────┘ │
|
||||
│ │ │ │ │ │
|
||||
│ ┌────┴─────────────┴────────────┴─────────────┴────┐ │
|
||||
│ │ crypto.c │ │
|
||||
│ │ AES-256-GCM decrypt (mbedtls) │ │
|
||||
│ └──────────────────────────────────────────────────┘ │
|
||||
├─────────────────────────────────────────────────────────┤
|
||||
│ Network Stack (lwIP) │
|
||||
│ ┌──────────────────────────────────────────────────┐ │
|
||||
│ │ WireGuard (lwIP socket API) │ │
|
||||
│ └──────────────────────────────────────────────────┘ │
|
||||
├─────────────────────────────────────────────────────────┤
|
||||
│ Hardware Layer │
|
||||
│ ┌──────────┐ ┌──────────┐ ┌──────────┐ ┌──────────┐ │
|
||||
│ │ WiFi │ │ NVS │ │ UART │ │ GPIO │ │
|
||||
│ └──────────┘ └──────────┘ └──────────┘ └──────────┘ │
|
||||
└─────────────────────────────────────────────────────────┘
|
||||
```
|
||||
|
||||
### 3.2 Task Architecture
|
||||
|
||||
```
|
||||
FreeRTOS Tasks
|
||||
├── main_task # Initialization, event loop
|
||||
├── wifi_task # WiFi STA management (priority: 5)
|
||||
├── http_task # HTTP client (provisioning, heartbeat) (priority: 4)
|
||||
├── wg_task # WireGuard tunnel management (priority: 3)
|
||||
└── led_task # Status LED indication (priority: 1)
|
||||
```
|
||||
|
||||
### 3.3 State Machine
|
||||
|
||||
```
|
||||
┌─────────────┐
|
||||
│ BOOT │
|
||||
└──────┬──────┘
|
||||
│
|
||||
▼
|
||||
┌─────────────┐
|
||||
│ WIFI_INIT │ ◄──────────────────────────────┐
|
||||
└──────┬──────┘ │
|
||||
│ connected │
|
||||
▼ │
|
||||
┌─────────────┐ fail ┌─────────────┐│
|
||||
│ PROVISION │───────────────►│ WIFI_RETRY ││
|
||||
└──────┬──────┘ └──────┬──────┘│
|
||||
│ success │ │
|
||||
▼ └───────┘
|
||||
┌─────────────┐
|
||||
│ TUNNEL_UP │
|
||||
└──────┬──────┘
|
||||
│
|
||||
▼
|
||||
┌─────────────┐
|
||||
│ HEARTBEAT │ ◄─── 30s interval
|
||||
└──────┬──────┘
|
||||
│ config_changed
|
||||
▼
|
||||
┌─────────────┐
|
||||
│ TUNNEL_REBUILD │
|
||||
└──────┬──────┘
|
||||
│
|
||||
└──► HEARTBEAT
|
||||
```
|
||||
|
||||
## 4. Server Discovery & Provisioning
|
||||
|
||||
### 4.1 Overview
|
||||
|
||||
The embedded agent connects to NexusGuard Server Core via HTTP. The agent must be configured with:
|
||||
- **Server URL**: The API endpoint (e.g., `https://api-nexus.datadunia.com`)
|
||||
- **Registration Token**: Single-use token for initial provisioning
|
||||
- **Server Salt**: For AES-256-GCM key derivation (shared secret)
|
||||
|
||||
### 4.2 Provisioning Flow
|
||||
|
||||
```
|
||||
┌─────────────────────────────────────────────────────────────────┐
|
||||
│ PROVISIONING FLOW │
|
||||
├─────────────────────────────────────────────────────────────────┤
|
||||
│ │
|
||||
│ 1. Device boots │
|
||||
│ │ │
|
||||
│ ▼ │
|
||||
│ 2. Check NVS for saved config │
|
||||
│ │ │
|
||||
│ ├─► Config exists ──► Load config ──► Skip to TUNNEL │
|
||||
│ │ │
|
||||
│ └─► No config ──► Continue to provisioning │
|
||||
│ │
|
||||
│ 3. Connect to WiFi │
|
||||
│ │ │
|
||||
│ ▼ │
|
||||
│ 4. HTTP POST /api/v1/provision │
|
||||
│ │ Request: { "token": "...", "hwid": "..." } │
|
||||
│ │ │
|
||||
│ ▼ │
|
||||
│ 5. Server validates token, generates WireGuard keys │
|
||||
│ │ │
|
||||
│ ▼ │
|
||||
│ 6. Server encrypts config with AES-256-GCM │
|
||||
│ │ Key = SHA256(hwid + salt) │
|
||||
│ │ │
|
||||
│ ▼ │
|
||||
│ 7. Server responds with encrypted_config │
|
||||
│ │ │
|
||||
│ ▼ │
|
||||
│ 8. Agent decrypts config using mbedtls │
|
||||
│ │ │
|
||||
│ ▼ │
|
||||
│ 9. Store config in NVS │
|
||||
│ │ │
|
||||
│ ▼ │
|
||||
│ 10. Apply WireGuard tunnel │
|
||||
│ │
|
||||
└─────────────────────────────────────────────────────────────────┘
|
||||
```
|
||||
|
||||
### 4.3 Server Configuration Sources
|
||||
|
||||
The embedded agent can obtain server configuration from:
|
||||
|
||||
| Source | Priority | Use Case |
|
||||
|--------|----------|----------|
|
||||
| NVS (saved config) | 1 | After initial provisioning |
|
||||
| sdkconfig (menuconfig) | 2 | Build-time configuration |
|
||||
| SmartConfig / BLE | 3 | WiFi provisioning (future) |
|
||||
| QR Code | 4 | Manual provisioning (future) |
|
||||
|
||||
### 4.4 Build-Time Configuration
|
||||
|
||||
Configure server URL and token via `idf.py menuconfig`:
|
||||
|
||||
```
|
||||
Component config → NexusGuard Agent
|
||||
├── Server URL (NEXUS_SERVER_URL)
|
||||
├── Registration Token (NEXUS_REG_TOKEN)
|
||||
├── Server Salt (NEXUS_SERVER_SALT)
|
||||
└── WiFi SSID (NEXUS_WIFI_SSID)
|
||||
└── WiFi Password (NEXUS_WIFI_PASSWORD)
|
||||
```
|
||||
|
||||
### 4.5 Runtime Configuration (NVS)
|
||||
|
||||
After first provisioning, config is stored in NVS:
|
||||
|
||||
| Key | Description |
|
||||
|-----|-------------|
|
||||
| `server_url` | Server API URL |
|
||||
| `device_id` | Assigned device UUID |
|
||||
| `private_key` | WireGuard private key |
|
||||
| `preshared_key` | Pre-shared key |
|
||||
| `internal_ip` | Device IP address |
|
||||
| `server_pub` | Server public key |
|
||||
| `endpoint` | Server WireGuard endpoint |
|
||||
| `dns` | DNS server |
|
||||
| `allowed_ips` | Allowed IPs |
|
||||
| `server_wg_ip` | Server WireGuard IP |
|
||||
| `config_hash` | Last config hash |
|
||||
|
||||
### 4.6 Server API Contract
|
||||
|
||||
The embedded agent uses the **same HTTP API** as the Go device-agent:
|
||||
|
||||
| Endpoint | Method | Description |
|
||||
|----------|--------|-------------|
|
||||
| `/api/v1/provision` | POST | Initial key exchange |
|
||||
| `/api/v1/heartbeat` | POST | Periodic status + config sync |
|
||||
|
||||
**Key**: The API contract is stable and documented in `docs/API_COMPAT.md`. The server does not need to know whether the client is Go agent or ESP32 agent — it treats them identically.
|
||||
|
||||
### 4.7 Independence from Main Repo
|
||||
|
||||
The embedded agent is **fully independent**:
|
||||
|
||||
```
|
||||
nexus-agent-embedded/ # Standalone repo
|
||||
├── main/ # C source code
|
||||
├── components/ # ESP-IDF components
|
||||
├── docs/ # Documentation
|
||||
├── CMakeLists.txt # Build system
|
||||
└── sdkconfig.defaults # Configuration
|
||||
```
|
||||
|
||||
**No dependency on**:
|
||||
- `server-core` (Go backend)
|
||||
- `device-agent` (Go agent)
|
||||
- `dashboard-ui` (Vue frontend)
|
||||
|
||||
**Build anywhere** with ESP-IDF toolchain — no Go, no Node.js, no Docker.
|
||||
|
||||
## 5. Module Design
|
||||
|
||||
### 4.1 main.c
|
||||
|
||||
**Responsibilities**:
|
||||
- Hardware initialization (NVS, WiFi, GPIO)
|
||||
- Task creation and event loop
|
||||
- Signal handling (Ctrl+C graceful shutdown)
|
||||
|
||||
**Key Functions**:
|
||||
```c
|
||||
void app_main(void); // Entry point
|
||||
void shutdown_handler(void); // Graceful shutdown
|
||||
```
|
||||
|
||||
### 4.2 provision.c
|
||||
|
||||
**Responsibilities**:
|
||||
- HTTP POST to `/api/v1/provision`
|
||||
- Parse encrypted config response
|
||||
- Decrypt config via crypto.c
|
||||
- Store config in NVS
|
||||
|
||||
**Key Functions**:
|
||||
```c
|
||||
esp_err_t provision_device(const char *server_url, const char *token,
|
||||
const char *hwid, wg_config_t *config);
|
||||
esp_err_t decrypt_config(const uint8_t *encrypted, size_t len,
|
||||
const char *hwid, const char *salt,
|
||||
wg_config_t *config);
|
||||
```
|
||||
|
||||
**HTTP Request**:
|
||||
```json
|
||||
POST /api/v1/provision
|
||||
Content-Type: application/json
|
||||
|
||||
{
|
||||
"token": "registration-token",
|
||||
"hwid": "esp32-hardware-id"
|
||||
}
|
||||
```
|
||||
|
||||
**HTTP Response**:
|
||||
```json
|
||||
{
|
||||
"encrypted_config": "base64-encoded-bytes"
|
||||
}
|
||||
```
|
||||
|
||||
### 4.3 heartbeat.c
|
||||
|
||||
**Responsibilities**:
|
||||
- HTTP POST to `/api/v1/heartbeat` every 30s
|
||||
- Send device status + tunnel state
|
||||
- Receive config sync (detect changes)
|
||||
- Trigger tunnel rebuild if config changed
|
||||
|
||||
**Key Functions**:
|
||||
```c
|
||||
esp_err_t heartbeat_send(const wg_config_t *config,
|
||||
const char *status, bool tunnel_up,
|
||||
int64_t last_handshake);
|
||||
bool heartbeat_config_changed(const char *old_hash, const char *new_hash);
|
||||
```
|
||||
|
||||
**HTTP Request**:
|
||||
```json
|
||||
POST /api/v1/heartbeat
|
||||
Content-Type: application/json
|
||||
|
||||
{
|
||||
"device_id": "uuid",
|
||||
"status": "connected",
|
||||
"tunnel_up": true,
|
||||
"last_handshake": "2026-06-26T09:00:00Z"
|
||||
}
|
||||
```
|
||||
|
||||
**HTTP Response**:
|
||||
```json
|
||||
{
|
||||
"device_id": "uuid",
|
||||
"status": "ok",
|
||||
"internal_ip": "10.172.21.2",
|
||||
"private_key": "hex",
|
||||
"preshared_key": "hex",
|
||||
"server_pub": "hex",
|
||||
"endpoint": "italy-twenty.gl.at.ply.gg:59750",
|
||||
"dns": "1.1.1.1",
|
||||
"allowed_ips": "0.0.0.0/0",
|
||||
"server_wg_ip": "10.172.21.1",
|
||||
"forwards_hash": "hash-string"
|
||||
}
|
||||
```
|
||||
|
||||
### 4.4 tunnel.c
|
||||
|
||||
**Responsibilities**:
|
||||
- Initialize WireGuard tunnel via lwIP
|
||||
- Apply config (keys, endpoint, allowed IPs)
|
||||
- Monitor tunnel state (handshake time)
|
||||
- Rebuild tunnel on config change
|
||||
|
||||
**Key Functions**:
|
||||
```c
|
||||
esp_err_t tunnel_init(const wg_config_t *config);
|
||||
esp_err_t tunnel_apply_config(const wg_config_t *config);
|
||||
esp_err_t tunnel_rebuild(const wg_config_t *config);
|
||||
int64_t tunnel_get_last_handshake(void);
|
||||
bool tunnel_is_up(void);
|
||||
```
|
||||
|
||||
**WireGuard Config Application**:
|
||||
```c
|
||||
// Pseudo-code
|
||||
wg_device wg = {
|
||||
.private_key = config->private_key,
|
||||
.listen_port = 0, // ephemeral
|
||||
};
|
||||
wg_peer peer = {
|
||||
.public_key = config->server_pub,
|
||||
.preshared_key = config->preshared_key,
|
||||
.endpoint = config->endpoint,
|
||||
.allowed_ips = config->allowed_ips,
|
||||
};
|
||||
wg_set_device(&wg);
|
||||
wg_add_peer(&wg, &peer);
|
||||
wg_set_peer_allowed_ips(&wg, &peer, config->allowed_ips);
|
||||
```
|
||||
|
||||
### 4.5 crypto.c
|
||||
|
||||
**Responsibilities**:
|
||||
- Key derivation: SHA256(hwid + salt)
|
||||
- AES-256-GCM decryption
|
||||
- Secure memory handling
|
||||
|
||||
**Key Functions**:
|
||||
```c
|
||||
esp_err_t crypto_derive_key(const char *hwid, const char *salt,
|
||||
uint8_t key[32]);
|
||||
esp_err_t crypto_decrypt(const uint8_t *ciphertext, size_t len,
|
||||
const uint8_t key[32], uint8_t **plaintext,
|
||||
size_t *plaintext_len);
|
||||
```
|
||||
|
||||
**Algorithm**:
|
||||
```
|
||||
Key Derivation:
|
||||
key = SHA256(hwid + salt) // 32 bytes
|
||||
|
||||
Decryption:
|
||||
nonce = ciphertext[0:12] // first 12 bytes
|
||||
encrypted = ciphertext[12:] // rest
|
||||
plaintext = AES-256-GCM-Decrypt(key, nonce, encrypted)
|
||||
```
|
||||
|
||||
### 4.6 config.c
|
||||
|
||||
**Responsibilities**:
|
||||
- NVS read/write for config fields
|
||||
- Config validation
|
||||
- Config versioning
|
||||
|
||||
**Key Functions**:
|
||||
```c
|
||||
esp_err_t config_save(const wg_config_t *config);
|
||||
esp_err_t config_load(wg_config_t *config);
|
||||
esp_err_t config_clear(void);
|
||||
bool config_is_valid(const wg_config_t *config);
|
||||
```
|
||||
|
||||
**NVS Keys**:
|
||||
| Key | Max Size | Description |
|
||||
|-----|----------|-------------|
|
||||
| `device_id` | 37 | UUID string |
|
||||
| `private_key` | 64 | WG private key hex |
|
||||
| `preshared_key` | 64 | PSK hex |
|
||||
| `internal_ip` | 18 | IP address |
|
||||
| `server_pub` | 64 | Server public key hex |
|
||||
| `endpoint` | 128 | Server endpoint |
|
||||
| `dns` | 64 | DNS server |
|
||||
| `allowed_ips` | 128 | Allowed IPs |
|
||||
| `config_hash` | 64 | Last config hash |
|
||||
|
||||
### 4.7 wifi.c
|
||||
|
||||
**Responsibilities**:
|
||||
- WiFi STA initialization
|
||||
- Connection management
|
||||
- Reconnection handling
|
||||
|
||||
**Key Functions**:
|
||||
```c
|
||||
esp_err_t wifi_init_sta(const char *ssid, const char *password);
|
||||
esp_err_t wifi_connect(void);
|
||||
esp_err_t wifi_disconnect(void);
|
||||
bool wifi_is_connected(void);
|
||||
```
|
||||
|
||||
## 5. Data Structures
|
||||
|
||||
### 5.1 wg_config_t
|
||||
|
||||
```c
|
||||
typedef struct {
|
||||
char device_id[37]; // UUID
|
||||
char private_key[64]; // WG private key hex
|
||||
char preshared_key[64]; // PSK hex
|
||||
char internal_ip[18]; // e.g. "10.172.21.2"
|
||||
char server_pub[64]; // Server WG public key hex
|
||||
char endpoint[128]; // e.g. "italy-twenty.gl.at.ply.gg:59750"
|
||||
char dns[64]; // DNS server
|
||||
char allowed_ips[128]; // e.g. "0.0.0.0/0"
|
||||
char server_wg_ip[18]; // e.g. "10.172.21.1"
|
||||
char config_hash[64]; // Last config hash
|
||||
} wg_config_t;
|
||||
```
|
||||
|
||||
### 5.2 device_state_t
|
||||
|
||||
```c
|
||||
typedef enum {
|
||||
STATE_BOOT,
|
||||
STATE_WIFI_INIT,
|
||||
STATE_WIFI_CONNECTED,
|
||||
STATE_PROVISIONING,
|
||||
STATE_PROVISIONED,
|
||||
STATE_TUNNEL_UP,
|
||||
STATE_TUNNEL_DOWN,
|
||||
STATE_HEARTBEAT,
|
||||
STATE_ERROR
|
||||
} device_state_t;
|
||||
```
|
||||
|
||||
## 6. Error Handling
|
||||
|
||||
### 6.1 Error Codes
|
||||
|
||||
```c
|
||||
typedef enum {
|
||||
ERR_OK = 0,
|
||||
ERR_WIFI_CONNECT = -1,
|
||||
ERR_HTTP_PROVISION = -2,
|
||||
ERR_HTTP_HEARTBEAT = -3,
|
||||
ERR_CRYPTO_DECRYPT = -4,
|
||||
ERR_CONFIG_INVALID = -5,
|
||||
ERR_TUNNEL_INIT = -6,
|
||||
ERR_TUNNEL_APPLY = -7,
|
||||
ERR_NVS_READ = -8,
|
||||
ERR_NVS_WRITE = -9,
|
||||
} agent_error_t;
|
||||
```
|
||||
|
||||
### 6.2 Recovery Strategy
|
||||
|
||||
| Error | Recovery |
|
||||
|-------|----------|
|
||||
| WiFi connect fail | Retry 3x, then reboot |
|
||||
| HTTP provision fail | Retry 3x, then reboot |
|
||||
| HTTP heartbeat fail | Log only, continue |
|
||||
| Crypto decrypt fail | Clear config, re-provision |
|
||||
| Tunnel init fail | Retry 3x, then reboot |
|
||||
| NVS read fail | Use defaults, re-provision |
|
||||
|
||||
## 7. Power Management
|
||||
|
||||
### 7.1 WiFi Sleep
|
||||
|
||||
```c
|
||||
// Enable WiFi sleep when tunnel is up
|
||||
esp_wifi_set_ps(WIFI_PS_MIN_MODEM);
|
||||
|
||||
// Disable sleep during provisioning/heartbeat
|
||||
esp_wifi_set_ps(WIFI_PS_NONE);
|
||||
```
|
||||
|
||||
### 7.2 Light Sleep
|
||||
|
||||
```c
|
||||
// Enter light sleep between heartbeats (30s)
|
||||
esp_light_sleep_start();
|
||||
|
||||
// Wake on: WiFi event, GPIO interrupt, timer
|
||||
```
|
||||
|
||||
## 8. Security Considerations
|
||||
|
||||
### 8.1 Key Storage
|
||||
|
||||
- WireGuard keys stored in NVS (flash, encrypted by NVS encryption)
|
||||
- Never log keys or tokens
|
||||
- Clear memory after use: `memset_s(key, 0, sizeof(key))`
|
||||
|
||||
### 8.2 TLS
|
||||
|
||||
- Server communication over HTTPS (TLS 1.2+)
|
||||
- Skip certificate verification for internal network (configurable)
|
||||
- Future: Support custom CA certificate
|
||||
|
||||
### 8.3 Hardware ID
|
||||
|
||||
- Derived from ESP32 eFuse MAC or custom serial
|
||||
- Used for key derivation (HWID + salt)
|
||||
- Never transmitted in plaintext
|
||||
|
||||
## 9. Testing Strategy
|
||||
|
||||
### 9.1 Unit Tests
|
||||
|
||||
- Crypto: Decrypt known ciphertext with known key
|
||||
- Config: NVS read/write cycle
|
||||
- Heartbeat: Parse server response
|
||||
|
||||
### 9.2 Integration Tests
|
||||
|
||||
- Provision → Tunnel → Heartbeat cycle
|
||||
- Config change detection
|
||||
- Tunnel rebuild on config change
|
||||
|
||||
### 9.3 Hardware Tests
|
||||
|
||||
- ESP32-S3 DevKit flashing
|
||||
- WiFi connection stability
|
||||
- WireGuard handshake verification
|
||||
- Power consumption measurement
|
||||
|
||||
## 10. Future Enhancements
|
||||
|
||||
### 10.1 Phase 2
|
||||
|
||||
- OTA firmware updates
|
||||
- Custom CA certificate support
|
||||
- Power optimization (deep sleep)
|
||||
- Multiple server support
|
||||
|
||||
### 10.2 Phase 3
|
||||
|
||||
- Zephyr RTOS port
|
||||
- ESP32-S2 support
|
||||
- Ethernet (SPI) support
|
||||
- Bluetooth provisioning
|
||||
|
||||
## 11. References
|
||||
|
||||
- [ESP-IDF Documentation](https://docs.espressif.com/projects/esp-idf/)
|
||||
- [WireGuard Protocol](https://www.wireguard.com/protocol/)
|
||||
- [lwIP Documentation](https://www.nongnu.org/lwip/)
|
||||
- [mbedtls Documentation](https://mbed-tls.readthedocs.io/)
|
||||
- [NexusGuard Server API](../../server-core/docs/)
|
||||
@@ -0,0 +1,330 @@
|
||||
# Hardware Reference
|
||||
|
||||
**Version**: 1.0.0
|
||||
**Date**: 2026-06-26
|
||||
|
||||
## 1. Target Hardware
|
||||
|
||||
### 1.1 LW840X Module
|
||||
|
||||
The LW840X is an ESP32-based WiFi module designed for IoT applications.
|
||||
|
||||
| Specification | Value |
|
||||
|---------------|-------|
|
||||
| MCU | ESP32 (Xtensa LX7 dual-core) |
|
||||
| Clock | 240 MHz |
|
||||
| RAM | 520 KB SRAM |
|
||||
| Flash | 4 MB (external) |
|
||||
| WiFi | 802.11 b/g/n (2.4 GHz) |
|
||||
| Bluetooth | None (LW840X) |
|
||||
| GPIO | 20+ (depends on module) |
|
||||
| ADC | 18 channels (12-bit) |
|
||||
| Operating Temp | -40°C to +85°C |
|
||||
| Voltage | 3.0V to 3.6V |
|
||||
|
||||
### 1.2 Pin Mapping
|
||||
|
||||
```
|
||||
LW840X Module Pinout
|
||||
┌─────────────────────────────────────┐
|
||||
│ │
|
||||
│ 3V3 ─┐ │
|
||||
│ GND ─┤ │
|
||||
│ EN ─┤ │
|
||||
│ IO0 ─┤ Boot/Flash mode │
|
||||
│ IO1 ─┤ TX0 (UART0) │
|
||||
│ IO3 ─┤ RX0 (UART0) │
|
||||
│ IO4 ─┤ Status LED │
|
||||
│ IO5 ─┤ (reserved) │
|
||||
│ IO12 ─┤ (reserved) │
|
||||
│ IO13 ─┤ (reserved) │
|
||||
│ IO14 ─┤ (reserved) │
|
||||
│ IO15 ─┤ (reserved) │
|
||||
│ IO16 ─┤ (reserved) │
|
||||
│ IO17 ─┤ (reserved) │
|
||||
│ IO18 ─┤ (reserved) │
|
||||
│ IO19 ─┤ (reserved) │
|
||||
│ IO21 ─┤ (reserved) │
|
||||
│ IO22 ─┤ (reserved) │
|
||||
│ IO23 ─┤ (reserved) │
|
||||
│ IO25 ─┤ (reserved) │
|
||||
│ IO26 ─┤ (reserved) │
|
||||
│ IO27 ─┤ (reserved) │
|
||||
│ IO32 ─┤ (reserved) │
|
||||
│ IO33 ─┤ (reserved) │
|
||||
│ IO34 ─┤ (reserved) │
|
||||
│ IO35 ─┤ (reserved) │
|
||||
│ │
|
||||
└─────────────────────────────────────┘
|
||||
```
|
||||
|
||||
### 1.3 Minimal Circuit
|
||||
|
||||
```
|
||||
Power Supply:
|
||||
3.3V ──── LW840X 3V3
|
||||
GND ──── LW840X GND
|
||||
|
||||
Decoupling:
|
||||
100nF ceramic capacitor between 3V3 and GND (close to module)
|
||||
|
||||
Boot/Flash:
|
||||
IO0 ──── 10K pull-up to 3V3 (normal boot)
|
||||
IO0 ──── GND (flash mode)
|
||||
|
||||
Status LED:
|
||||
IO4 ──── 220Ω ──── LED ──── GND
|
||||
|
||||
UART (for debugging):
|
||||
IO1 (TX0) ──── USB-UART RX
|
||||
IO3 (RX0) ──── USB-UART TX
|
||||
GND ──── USB-UART GND
|
||||
```
|
||||
|
||||
## 2. Power Requirements
|
||||
|
||||
### 2.1 Current Consumption
|
||||
|
||||
| Mode | Current | Notes |
|
||||
|------|---------|-------|
|
||||
| Active (WiFi TX) | 130-170 mA | Transmitting data |
|
||||
| Active (WiFi RX) | 80-100 mA | Receiving data |
|
||||
| Modem Sleep | 15-20 mA | WiFi connected, low duty cycle |
|
||||
| Light Sleep | 0.8-1.5 mA | CPU paused, WiFi wake |
|
||||
| Deep Sleep | 5-10 µA | RTC only, wake on GPIO |
|
||||
| Off | 0 µA | No power |
|
||||
|
||||
### 2.2 Power Supply Design
|
||||
|
||||
```
|
||||
Recommended:
|
||||
Input: 5V USB or 12V DC
|
||||
Regulator: AMS1117-3.3 or similar LDO
|
||||
Capacity: 500mA minimum
|
||||
|
||||
┌─────────┐ ┌─────────┐ ┌─────────┐
|
||||
│ 5V USB │────▶│ LDO │────▶│ LW840X │
|
||||
│ │ │ 3.3V │ │ │
|
||||
└─────────┘ └─────────┘ └─────────┘
|
||||
│
|
||||
GND
|
||||
```
|
||||
|
||||
### 2.3 Battery Operation
|
||||
|
||||
For battery-powered applications:
|
||||
|
||||
| Battery | Capacity | Runtime (Active) | Runtime (Sleep) |
|
||||
|---------|----------|------------------|-----------------|
|
||||
| CR2032 | 225 mAh | ~1.5 hours | ~2 years |
|
||||
| 18650 | 3400 mAh | ~20 hours | ~30 years |
|
||||
| LiPo 1000mAh | 1000 mAh | ~6 hours | ~10 years |
|
||||
|
||||
**Note**: Deep sleep with periodic wake (e.g., every 5 minutes) is recommended for battery operation.
|
||||
|
||||
## 3. Antenna Options
|
||||
|
||||
### 3.1 PCB Trace Antenna
|
||||
|
||||
- **Pros**: Low cost, compact
|
||||
- **Cons**: Lower gain, sensitive to placement
|
||||
- **Range**: 10-30m (indoor)
|
||||
- **Use Case**: Short-range, cost-sensitive
|
||||
|
||||
### 3.2 U.FL Connector
|
||||
|
||||
- **Pros**: Higher gain, flexible placement
|
||||
- **Cons**: Additional cost, larger size
|
||||
- **Range**: 50-100m (indoor)
|
||||
- **Use Case**: Longer range, industrial
|
||||
|
||||
### 3.3 External Antenna
|
||||
|
||||
- **Pros**: Best performance, directional options
|
||||
- **Cons**: Highest cost, largest size
|
||||
- **Range**: 100m+ (outdoor)
|
||||
- **Use Case**: Outdoor, long-range
|
||||
|
||||
## 4. Development Board
|
||||
|
||||
### 4.1 ESP32-DevKitC
|
||||
|
||||
Recommended for development and prototyping.
|
||||
|
||||
| Feature | Specification |
|
||||
|---------|---------------|
|
||||
| MCU | ESP32-WROOM-32 |
|
||||
| Flash | 4 MB |
|
||||
| RAM | 520 KB SRAM |
|
||||
| WiFi | 802.11 b/g/n |
|
||||
| Bluetooth | BT 4.2 + BLE |
|
||||
| USB | Micro-USB (CP2102) |
|
||||
| GPIO | 38 pins |
|
||||
| Price | ~$5-10 |
|
||||
|
||||
### 4.2 Flashing
|
||||
|
||||
```bash
|
||||
# Install ESP-IDF
|
||||
# https://docs.espressif.com/projects/esp-idf/en/latest/esp32/get-started/
|
||||
|
||||
# Set target
|
||||
idf.py set-target esp32
|
||||
|
||||
# Build
|
||||
idf.py build
|
||||
|
||||
# Flash (auto-detect port)
|
||||
idf.py -p /dev/ttyUSB0 flash
|
||||
|
||||
# Monitor
|
||||
idf.py -p /dev/ttyUSB0 monitor
|
||||
```
|
||||
|
||||
### 4.3 Pin Connections (DevKit)
|
||||
|
||||
```
|
||||
Status LED:
|
||||
GPIO4 ──── 220Ω ──── LED ──── GND
|
||||
|
||||
Debug UART (optional):
|
||||
GPIO1 (TX0) ──── USB-UART RX
|
||||
GPIO3 (RX0) ──── USB-UART TX
|
||||
GND ──── USB-UART GND
|
||||
```
|
||||
|
||||
## 5. Production Board
|
||||
|
||||
### 5.1 Design Guidelines
|
||||
|
||||
1. **Power**:
|
||||
- Use 3.3V LDO with 500mA capacity
|
||||
- Add 100nF ceramic capacitor close to 3V3 pin
|
||||
- Add 10µF tantalum capacitor for bulk decoupling
|
||||
|
||||
2. **Antenna**:
|
||||
- Keep antenna area clear of copper pours
|
||||
- Minimum 10mm clearance around antenna
|
||||
- Use U.FL connector for external antenna
|
||||
|
||||
3. **Layout**:
|
||||
- Route UART traces away from antenna
|
||||
- Keep crystal traces short
|
||||
- Ground plane under module
|
||||
|
||||
4. **Enclosure**:
|
||||
- Use non-metallic enclosure (plastic)
|
||||
- Ensure antenna is not shielded
|
||||
- Provide mounting holes
|
||||
|
||||
### 5.2 Bill of Materials (BOM)
|
||||
|
||||
| Component | Quantity | Package | Notes |
|
||||
|-----------|----------|---------|-------|
|
||||
| LW840X | 1 | Module | ESP32-based |
|
||||
| AMS1117-3.3 | 1 | SOT-223 | 3.3V LDO |
|
||||
| 100nF | 2 | 0402 | Decoupling |
|
||||
| 10µF | 1 | 0805 | Bulk cap |
|
||||
| 220Ω | 1 | 0402 | LED resistor |
|
||||
| LED | 1 | 0603 | Status indicator |
|
||||
| U.FL | 1 | SMD | Antenna connector |
|
||||
| Header | 1 | 2.54mm | Debug UART |
|
||||
|
||||
### 5.3 Schematic
|
||||
|
||||
```
|
||||
┌─────────────────┐
|
||||
│ LW840X │
|
||||
3.3V ────────────┤ 3V3 GND ├──── GND
|
||||
│ │
|
||||
IO4 ──── 220Ω ───┤ IO4 TX0 ├──── UART RX
|
||||
└── LED ──┤ RX0 ├──── UART TX
|
||||
GND │ │
|
||||
│ EN ├──── 10K ──── 3.3V
|
||||
│ │
|
||||
│ IO0 ├──── 10K ──── 3.3V
|
||||
│ │ (flash: GND)
|
||||
└─────────────────┘
|
||||
```
|
||||
|
||||
## 6. Testing & Validation
|
||||
|
||||
### 6.1 Hardware Tests
|
||||
|
||||
1. **Power-on Test**:
|
||||
- Verify 3.3V at module pin
|
||||
- Check current consumption (~50mA idle)
|
||||
- Confirm LED blinks on boot
|
||||
|
||||
2. **WiFi Test**:
|
||||
- Scan for WiFi networks
|
||||
- Connect to test AP
|
||||
- Measure RSSI at distance
|
||||
|
||||
3. **UART Test**:
|
||||
- Send AT commands (if firmware supports)
|
||||
- Verify debug output
|
||||
- Check baud rate (115200)
|
||||
|
||||
4. **Flash Test**:
|
||||
- Write/read NVS data
|
||||
- Verify flash size
|
||||
- Test wear leveling
|
||||
|
||||
### 6.2 Production Test
|
||||
|
||||
1. **Functional Test**:
|
||||
- Provision with test server
|
||||
- Verify WireGuard handshake
|
||||
- Check heartbeat response
|
||||
|
||||
2. **Stress Test**:
|
||||
- Run for 24+ hours
|
||||
- Monitor memory leaks
|
||||
- Verify reconnection after WiFi drop
|
||||
|
||||
3. **Environmental Test**:
|
||||
- Operating temperature range
|
||||
- Humidity resistance
|
||||
- Vibration resistance
|
||||
|
||||
## 7. Troubleshooting
|
||||
|
||||
### 7.1 Common Issues
|
||||
|
||||
| Symptom | Cause | Solution |
|
||||
|---------|-------|----------|
|
||||
| No boot | IO0 held low | Remove flash jumper |
|
||||
| No WiFi | Antenna issue | Check antenna connection |
|
||||
| High current | WiFi always on | Use modem sleep |
|
||||
| Crash on boot | Stack overflow | Increase task stack size |
|
||||
| Provision fail | Token expired | Get new token from server |
|
||||
|
||||
### 7.2 Debug Tools
|
||||
|
||||
- **Serial Monitor**: `idf.py monitor`
|
||||
- **JTAG Debugger**: OpenOCD + GDB
|
||||
- **Logic Analyzer**: Saleae or similar
|
||||
- **Power Analyzer**: Monsoon or similar
|
||||
|
||||
## 8. Compliance
|
||||
|
||||
### 8.1 Certifications
|
||||
|
||||
- **FCC**: Required for US market
|
||||
- **CE**: Required for EU market
|
||||
- **IC**: Required for Canada market
|
||||
- **TELEC**: Required for Japan market
|
||||
|
||||
### 8.2 Testing
|
||||
|
||||
- EMC testing (emissions and immunity)
|
||||
- SAR testing (if applicable)
|
||||
- Environmental testing (temperature, humidity)
|
||||
|
||||
## 9. References
|
||||
|
||||
- [ESP32 Hardware Design Guidelines](https://www.espressif.com/sites/default/files/documentation/esp32_hardware_design_guidelines_en.pdf)
|
||||
- [ESP32 Datasheet](https://www.espressif.com/sites/default/files/documentation/esp32_datasheet_en.pdf)
|
||||
- [LW840X Module Datasheet](link-to-datasheet)
|
||||
- [ESP-IDF Programming Guide](https://docs.espressif.com/projects/esp-idf/)
|
||||
Reference in New Issue
Block a user